Revision 6/08 Foot Protection



§1910.136
Employees have to wear protective footwear when working in areas where there is a danger of foot injuries due to falling or rolling objects, or objects piercing the sole, and where employees’ feet are exposed to electrical hazards. In the foot protection standard, OSHA requires that safety shoes and boots must meet the protective criteria defined in the ANSI Z41-1991 standard for both impact and compression protection.
However, in 2005, two new industry standards for protective footwear, ASTM F 2412, Test Methods for Foot Protection, and F 2413, Specification for Performance Requirements for Protective Footwear replaced ANSI Z41, which was withdrawn. The ASTM standards contain minimal changes from the withdrawn ANSI Z41-1999 standard with regard to test methodology and will permit the continued use of safety and performance standards previously provided in the ANSI document.
The ASTM standards continue the long-standing effort to protect against toe, metatarsal, and foot bottom injuries and contain expanded information on upper Class 50 and Class 75 toe protection performance requirements. The major performance characteristics that have changed are the removal of those for Type II Static Dissipative and Class 30 for impact and compression requirements.
Since the withdrawal of ANSI Z41, all new footwear found in compliance with the ASTM F 2412-05 and ASTM F 2413-05 standards may be labeled as such. References to the old ANSI Z41 can be replaced with labeling indicating that the footwear is compliant with the ASTM standards for new products. OSHA’s protective footwear regulation at §1910.136(b) continues to require that footwear purchased after July 5, 1994 has to meet the construction criteria established by ANSI Z41-1991, or be demonstrated by the employer to be equally effective.
Safety shoes or boots with impact protection would be required for carrying or handling materials such as packages, objects, parts or heavy tools which could be dropped, and for other activities where objects might fall onto the feet. Safety shoes or boots with compression protection would be required for work activities involving skid trucks (manual material handling carts) around bulk rolls (such as paper rolls) and heavy pipes, all of which could potentially roll over employees’ feet. Safety shoes or boots with puncture protection would be required where sharp objects could be stepped on, causing a foot injury.
According to the BLS survey, most of the workers in selected occupations who suffered impact injuries to the feet were not wearing protective footwear. Furthermore, most of their employers did not require them to wear safety shoes. The typical foot injury was caused by objects falling less than four feet and the median weight was about 65 pounds. Again, most workers were injured while performing their normal job activities at their worksites.
For protection of feet and legs from falling or rolling objects, sharp objects, molten metal, hot surfaces, and wet slippery surfaces workers should use appropriate footguards, safety shoes, or boots and leggings.
Aluminum alloy, fiberglass, or galvanized steel footguards can be worn over usual workshoes, although they present the possibility of catching on something and tripping workers. Heat-resistant soled shoes protect against hot surfaces like those found in the roofing, paving, and hot metal industries.
Leggings protect the lower leg and feet from molten metal or welding sparks. Safety snaps permit their rapid removal.

Other foot and leg protection

Other options for protective footwear include:
  • Shoes and boots with instep protection;
  • Insulated boots for protection against extreme temperatures;
  • Boots with built-in ankle protection;
  • Rubber or plastic safety boots that are effective against water, oil, acids, corrosives, and chemicals;
  • Foundry shoes with elastic gores rather than laces to provide easy removal in case sparks or hot metal get inside; and
  • Add-on protections such as metatarsal guards, shoe covers, rubber spats, strap-on cleats, and puncture-proof steel inserts.
Aluminum alloy, fiberglass, or galvanized steel footguards can be worn over usual workshoes, although they present the possibility of catching on something and tripping workers.
Heat-resistant soled shoes protect against hot surfaces like those found in the roofing, paving, and hot metal industries.
Leggings protect the lower leg and feet from molten metal or welding sparks. Safety snaps permit their rapid removal.

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